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9️⃣3D Vision Enhances Safety in Automated High-bay Warehouses
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In automated high-bay warehouses, steel rack structures may develop micro-geometric deviations due to long-term usage and load fluctuations, even though they appear stable. Stacker cranes operate at heights of up to 30 meters or even 50 meters, where any deviation can lead to misalignment, jamming, equipment downtime, or safety incidents. Therefore, precise monitoring of rack and pallet positions and statuses is critical to improving warehouse efficiency and safety.
MRDVS's 3D Vision Precision Solution
MRDVS's 3D vision technology utilizes depth perception capabilities to accurately capture three-dimensional spatial data of pallets and racks. It enables real-time monitoring of their positions, shapes, and states such as displacement, tilt, or deformation. Upon detecting anomalies, the system immediately alerts the stacker crane control system, automatically halting operations and triggering alarms to prevent misoperations or potential safety risks.
Key Application Scenarios
- Pallet Status Monitoring: Detects pallet displacement, tilt, or deformation to prevent collisions between stacker cranes and cargo.
- Beam Deformation Monitoring: Identifies displacement or deformation in crossbeams or pillars to ensure stable stacker crane operation.
- Storage Location Occupancy Detection: Verifies whether storage locations are occupied by cargo units to avoid incorrect delivery operations.
Technical Advantages
- High-precision 3D Positioning: Unlike photoelectric sensors limited to 2D detection, MRDVS's 3D vision sensors provide 3D spatial data for precise monitoring of pallets, racks, and storage locations.
- Drill-free Installation: No need for drilling or reference markers on racks, simplifying installation and maintenance.
- Ambient Light Resistance: Active illumination technology minimizes interference from environmental lighting.
- Real-time Data Processing & Efficient Communication: Supports multiple protocols (e.g., I/O, CAN, Ethernet, TCP/IP) for real-time integration with stacker cranes and automation systems.
- Customizable Solutions: Tailored development for non-standard pallets or special storage configurations.
Commitment to Mobile Robotics and Logistics Automation
As a technology company dedicated to advancing mobile robotics and logistics automation, MRDVS deeply understands user challenges in real-world applications. By leveraging 3D vision, it delivers stable, safe, and intelligent solutions for complex warehousing scenarios.
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