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Case Sharing: Deployment of Warehouse Monitoring System in A Certain South China Automated Warehouse
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Mar 10, 2025
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Industrial Solutions
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Project background introduction
A certain South China automated warehouse has deployed multiple AGVs to optimize the cargo handling process. However, in the daily operation of the warehouse, there is inevitably a situation of manual cargo handling, which causes the system to obtain untimely updates of storage space occupancy status information. Information lag may lead to AGVs receiving incorrect operation instructions, which not only reduces operational efficiency but also may cause safety risks.
To solve this problem, the project plans to introduce an advanced warehouse location status recognition system, which comprehensively monitors the warehouse location status and feeds back the latest information to the WMS system in real time. In this way, the digital management of the warehouse location is realized, ensuring that the AGV operates more efficiently, stably, and safely when performing cargo forking and placement tasks.
Selection of storage position status recognition sensor
- Single-point LiDAR: Single-point LiDAR can only emit one beam of laser to form a point on the surface of the object at a time. This ranging method makes it easy to ignore the gap between the carton and the carton or the tray and the tray, and then identify the current storage location as missing goods or empty goods, causing stacking accidents.
- RGB camera: When detecting the target area through Deep Learning, once an object outside the training dataset enters the storage location, it may cause false detection and give incorrect storage location judgment information; in addition, for the storage location judgment with cargo stacking requirements, the information given by the RGB camera lacks cargo height information, which makes it difficult to arrange stacking tasks.
- MRDVS RGB-D camera: can provide three-dimensional data and color information of the library, built-in computing power, and no external industrial computer.
At the same time, MRDVS provides a software and hardware integrated solution for warehouse location status recognition, as well as professional model training and deployment guidance services. Considering the high cost-effectiveness and convenient deployment of the entire solution, the entire warehouse has completed the deployment of hundreds of sensors and implemented comprehensive real-time monitoring of the warehouse location status.
On-site installation photos
Detailed introduction of MRDVS plan
MRDVS is a 3D vision Warehouse Monitoring solution developed based on RGB-D cameras. It accurately identifies storage locations by collecting 3D point cloud data and RGB data, real-time monitoring the occupation status and cargo height information of each storage location, providing fine data support for mobile robots, realizing digital management of storage locations, and ensuring accurate cargo picking and placing operations. The storage location recognition algorithm is built into the camera side, without the need for external computing units, reducing deployment complexity and achieving project cost reduction.
- Comprehensive monitoring: Through the collection of three-dimensional data and color information, combined with AI technology, accurately identify the status of the warehouse.
- Easy deployment: The database status recognition algorithm is placed on the camera side to reduce deployment and maintenance costs.
- Flexible communication: Supports multiple communication methods such as TCP/IP, UDP, HTTP, etc., and reports data to the control system in real-time in JSON format.
- Improve efficiency: Real-time transmission of location information to assist the scheduling system in quickly and accurately assigning tasks.
As an expert in visual solutions for mobile robots and logistics warehousing automation, MRDVS not only provides integrated visual technology solutions for software and hardware, but also provides comprehensive service support, dedicated to helping partners improve their logistics automation level and achieve more stable, safer, and smarter warehousing management.
MRDVS YouTube Channel:
https://www.youtube.com/@MRDVS-2024
MRDVS LinkedIn:
https://www.linkedin.com/company/mrdvs
MRDVS official website:
MRDVS Service E-mail:
service@mrdvs.com
This article belongs to Zhejiang MRDVS Technology Co., Ltd. Copyright ©
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